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Unlike traditional baskets that deform under centrifugal force, it withstands rotational speeds up to 1200rpm and achieves solid recovery rates of 95%+. With customizable diameter (100-1500mm) and height (200-2000mm), it complies with ISO 9001 standards, ideal for municipal sludge, mining tailings, and food dewatering.
Centrifuge Compatibility: Optimized for decanter and basket centrifuges, with rotational speed resistance up to 1200rpm (G-force ≤3000×g). The basket’s smooth inner surface (Ra < 0.6μm) reduces friction, lowering centrifuge energy consumption by 15%.
Wear-Resistant Structure: Wedge wire thickness 2.0-4.0mm with hardened surface (HV ≥300), resisting abrasion from solid particles. In a mining tailings project, it maintained integrity for 18 months vs. 6 months for standard baskets.
Easy Maintenance: Removable design (flange or clamp connection) allows quick inspection. The smooth surface enables cleaning via high-pressure water (8-12 bar), restoring full capacity in 10 minutes per basket.
Municipal Sludge Dewatering: A Chinese wastewater treatment plant used 316L baskets (0.5mm slot) for activated sludge, reducing sludge volume by 70% and disposal costs by $45,000/year. The baskets withstood 1000rpm operation with no deformation.
Mining Tailings Treatment: An Australian iron ore mine adopted 2mm slot baskets, recovering 98% of iron particles (≥2.5mm) and increasing ore yield by 8%. The wear-resistant structure reduced replacement frequency by 67%.
Food Processing Dewatering: A US potato processing plant used food-grade 304 baskets (0.3mm slot), dewatering potato slices from 80% moisture to 15%—drying time reduced by 40% and energy use cut by $12,000/year.
Q: Which slot size fits fine particle dewatering (≤1mm)?
A: Choose 0.1-0.5mm slot size to retain 95%+ fine particles. For particles ≥5mm, 2-5mm slots balance dewatering speed and recovery rate. Always match slot size to 80% of particle diameter.
Q: Can it work with high-temperature materials (e.g., 150°C sludge)?
A: Yes, 316L stainless steel baskets withstand up to 200°C; 304 up to 150°C. For temperatures >200°C, use Inconel 625 baskets (cost 4x 316L) to avoid material softening.
Q: How to fix the basket to the centrifuge?
A: Use flange connection (for diameters ≥500mm) or stainless steel clamps (for ≤500mm). Torque flange bolts to 30 N·m and clamps to 15 N·m to prevent loosening under centrifugal force.
Q: What’s the service life in abrasive tailings?
A: 316L baskets with hardened surface last 12-18 months in iron ore tailings; standard 304 baskets last 6-9 months. Adding a 3mm wear layer extends life by 50% but reduces open area by 5%.
Unlike traditional baskets that deform under centrifugal force, it withstands rotational speeds up to 1200rpm and achieves solid recovery rates of 95%+. With customizable diameter (100-1500mm) and height (200-2000mm), it complies with ISO 9001 standards, ideal for municipal sludge, mining tailings, and food dewatering.
Centrifuge Compatibility: Optimized for decanter and basket centrifuges, with rotational speed resistance up to 1200rpm (G-force ≤3000×g). The basket’s smooth inner surface (Ra < 0.6μm) reduces friction, lowering centrifuge energy consumption by 15%.
Wear-Resistant Structure: Wedge wire thickness 2.0-4.0mm with hardened surface (HV ≥300), resisting abrasion from solid particles. In a mining tailings project, it maintained integrity for 18 months vs. 6 months for standard baskets.
Easy Maintenance: Removable design (flange or clamp connection) allows quick inspection. The smooth surface enables cleaning via high-pressure water (8-12 bar), restoring full capacity in 10 minutes per basket.
Municipal Sludge Dewatering: A Chinese wastewater treatment plant used 316L baskets (0.5mm slot) for activated sludge, reducing sludge volume by 70% and disposal costs by $45,000/year. The baskets withstood 1000rpm operation with no deformation.
Mining Tailings Treatment: An Australian iron ore mine adopted 2mm slot baskets, recovering 98% of iron particles (≥2.5mm) and increasing ore yield by 8%. The wear-resistant structure reduced replacement frequency by 67%.
Food Processing Dewatering: A US potato processing plant used food-grade 304 baskets (0.3mm slot), dewatering potato slices from 80% moisture to 15%—drying time reduced by 40% and energy use cut by $12,000/year.
Q: Which slot size fits fine particle dewatering (≤1mm)?
A: Choose 0.1-0.5mm slot size to retain 95%+ fine particles. For particles ≥5mm, 2-5mm slots balance dewatering speed and recovery rate. Always match slot size to 80% of particle diameter.
Q: Can it work with high-temperature materials (e.g., 150°C sludge)?
A: Yes, 316L stainless steel baskets withstand up to 200°C; 304 up to 150°C. For temperatures >200°C, use Inconel 625 baskets (cost 4x 316L) to avoid material softening.
Q: How to fix the basket to the centrifuge?
A: Use flange connection (for diameters ≥500mm) or stainless steel clamps (for ≤500mm). Torque flange bolts to 30 N·m and clamps to 15 N·m to prevent loosening under centrifugal force.
Q: What’s the service life in abrasive tailings?
A: 316L baskets with hardened surface last 12-18 months in iron ore tailings; standard 304 baskets last 6-9 months. Adding a 3mm wear layer extends life by 50% but reduces open area by 5%.
